Ensuring Vibrating Screens’ Motion
Location
Emerald, QLD
Services
Project Overview
Vibrating screens are crucial in coal handling preparation plants (CHPP). Their performance is
dependent on the characteristics of the oscillating movement, which directly influence the speed
of coal transport, material distribution on screen decks, and the quality of the final product.
Monitoring the shape of the screen’s motion is critical to ensure consistent performance and
longevity of the CHPP. The client is focused on keeping their vibrating screens in optimal
condition for effective coal separation.
The Challenges
The main challenges of this project arose from working on the CHPP. However, these difficulties
were nothing our team couldn’t handle! We were ready to collaborate with the client in two key
areas:
Firstly, we needed to coordinate with operators. This was a necessity given the requirement for multiple setups to fully capture the plant’s range of operations. Secondly, we had to overcome accessibility issues at certain locations due to ongoing plant activities. Despite these challenges, our team was fully prepared and capable of managing the situation.
Firstly, we needed to coordinate with operators. This was a necessity given the requirement for multiple setups to fully capture the plant’s range of operations. Secondly, we had to overcome accessibility issues at certain locations due to ongoing plant activities. Despite these challenges, our team was fully prepared and capable of managing the situation.
The Solution
Our task was to inspect the operative parameters of the vibrating screens. We began with a
thorough vibration assessment of the screens and their support structures. Our approach
involved capturing acceleration measurements at all corners of the machine, collecting data
across all axes. We placed sensors on the relevant axis of a vibrating screen to acquire
acceleration data. Using durable computers and accelerometers, we gathered data from an
accelerometer on a vibrating screen. This robust data was then carefully post-processed using
our custom identification algorithms. These algorithms allowed us to determine key operational
parameters such as the screen’s orbit shape, the amplitude of the vibration, and its operating
speed. Our comprehensive analysis extended beyond the machine to evaluate the supporting
structure, aiming to ensure the system operates at peak performance.
The Impact
Leveraging our data-driven approach and our specialized experience in vibration analysis, we
offer early detection of machine malfunctions, preventing minor issues from escalating into
major risks for both the plant and the machinery. We believe in proactive alert systems. This
way, not only do we avoid potential damage, but we also offer operators a robust tool for
efficient plant management.
